Facility Expansion Announced: New Fermentor, Centrifuge & Spray Dryer to Scale Production
GM Allen Rusk is proud to announce the start of construction on our latest facility expansion. This milestone includes the installation of a 30,000-liter fermentor, a high-performance centrifuge, and an advanced spray dryer — enabling us to significantly boost production capacity and service efficiency for our growing global clientele.
As demand increases for high-quality microbial ingredients, especially Bacillus Coagulans probiotics, our investment ensures scalability, consistency, and reliability across all processes. From upstream fermentation to downstream drying, this upgrade allows us to deliver larger volumes, shorter lead times, and tighter quality control.
Meeting the Growing Demand for Microbial Solutions
As global markets shift toward sustainable and bio-based solutions, the demand for high-quality, large-scale microbial ingredients is rising rapidly. Our expanded infrastructure is designed to meet this demand by scaling up production while maintaining the highest standards in quality, traceability, and regulatory compliance.
This new expansion will allow us to:
- Increase contract fermentation capacity
- Boost Bacillus Coagulans probiotic production
- Support faster turnaround times
- Deliver more consistent spray-dried microbial products
Whether you’re sourcing custom fermentation services or looking for bulk quantities of probiotic ingredients, we are building the infrastructure to serve you faster, better, and at scale.
Why Partner with Us?
- Custom strain optimization
- Batch or continuous fermentation
- Process scale-up from lab to 30,000L
- In-house centrifugation and spray drying
- Full QA/QC & documentation
Aquaculture Probiotics & Pond Treatment Solutions
Our microbial products for aquaculture are designed to enhance water quality, improve gut health in fish and shrimp, and reduce ammonia levels. With the expansion, we will increase the supply of:
- Aquaculture probiotics
- Pond and lake treatment formulations
- Biofloc-supporting microbes for water stability
Whether you’re running hatcheries, grow-out farms, or fisheries, our solutions are tailored to maintain healthy aquatic environments naturally.
Advanced Bio Agriculture Solutions
Farmers and agri-input manufacturers rely on our bio-agriculture solutions to improve crop yield and soil fertility. Our microbial inputs, such as Bacillus-based biofertilizers, biostimulants, and root-zone enhancers, promote plant growth, stress tolerance, and nutrient uptake.
This expansion will help us serve more customers looking for:
- Organic-certified microbes
- Seed coating solutions
- Rhizosphere-targeted probiotics
- Shelf-stable, spray-dried agri microbes
Poultry Feed Ingredients & Animal Nutrition
In the animal feed sector, we manufacture safe and effective poultry feed ingredients, including probiotics for gut health, enzyme-producing strains, and immunity boosters. These ingredients are suitable for:
- Broilers and layers
- Dairy and beef cattle
- Swine and goats
With our upgraded facility, we’ll boost production of heat-stable probiotic powders designed for pelletized feeds, improving nutrient absorption and FCR (Feed Conversion Ratio).
Wastewater Treatment Microbes
Our microbial consortia for wastewater treatment are used in municipal and industrial plants to break down organic waste, reduce sludge, and eliminate odors. The new facility will allow us to meet large tenders and private-sector demand for:
- COD/BOD reducers
- Grease trap & sludge digester blends
- Odor control formulations
- Effluent treatment probiotics
We serve wastewater treatment companies, food processing units, and environmental service providers across multiple regions.
Industrial Microbial Solutions
We also support industrial fermentation projects with precision-driven microbial ingredients used in:
- Enzyme production
- Cosmetic formulations
- Food processing
- Agriculture input blends
With the new spray dryer and larger fermentor, we can support a broader range of industrial microbial solutions — in both bulk and custom volumes.
What This Expansion Means for Our Clients
This expansion is not just about capacity — it’s about commitment. We’re dedicated to helping our customers scale their operations with:
- Shorter lead times
- Stable year-round supply
- Custom formulations
- Enhanced quality assurance
- International shipping support
The construction is already in progress, and we expect to be fully operational in the coming months.
Looking Ahead with You
Our new fermentation and spray drying facility is a major leap forward in our mission to provide high-performance microbial solutions to the world. From Bacillus Coagulans probiotics to full-scale contract fermentation, we’re building for the future — with you in mind.
Whether you’re in aquaculture, bio agriculture, animal nutrition, wastewater treatment, or industrial production — we invite you to partner with us for reliable, scalable, and science-backed solutions.
Stay tuned for updates, and feel free to contact us for pre-booking or custom project discussions.
